ALQU solution for Production management

Production costs are divided in ten areas:

  • Parameters of the working lines and production processes. Labor.
  • Raw materials and Half-finished materials.
  • Packing materials.
  • Auxiliary works (cleaning, relay,…).
  • Consumables.
  • Other expenses (general expenses, marketing,…).
  • Works made by others.
  • Amortizations.
  • Green point.
  • Maintenance works and spare parts.
 

Some informacions about ALQU-GP (Production management)

General
• Complete Forecasts of costs by product, range and total, differing by concept.
• Effective Costs by product, range and total, differing by concept.
• Complete formula by product.
• Explosion from all suppliers.
• History of productions, by product, by range and total.
• Saturation of the facilities.

Raw materials
• Specifications for  raw materials and half finished goods.
• Draft specifications.
• Indexes of raw materials (1 st and 2 nd level), with real losses of the last productions.
• Formulas for raw materials and half           finished goods (1 st and 2 nd level), with the actual use of each provider.
• Assimilation of specifications, indexes and formulas.
• Raw materials by supplier, with actual delivery times suppliers and real use of price range.
• Suppliers by raw materials.
• Forecasts and quantities for raw materials (1 st and 2 nd level).
• Explosion for raw materials.
• General archive of Suppliers by raw materials.
• Automatic search of Suppliers by raw materials.

Packing materials
• Specifications for packing materials.
• Draft specifications.
• Indexes of packing materials (1 st and 2 nd level), with real losses of the last productions.
• Formulas for packing materials in finished goods and half finished products, with the actual use of each provider.
• Assimilation of specifications, indexes and formulas.
• Packing materials by supplier, with actual delivery times suppliers and real use of price range.
• Suppliers by packing materials.
• Forecasts and quantities for packing materials..
• Explosion for raw materials.
• General archive of Suppliers by packing materials.
• Automatic search of Suppliers by packing materials.
• Forecasts and actual cost of Green point (for material, product, packaging component).
• Green Point Formulas.

Technical services
• Cost of technical services personnel and spare parts for each product.

Production Lines and labour
• Lines, processes and shifts.
• Prices of labor.
• Products and Half-finished Products by line.
• Lines by product or half-finished product.
• Formulas for finished product and half-finished products lines (1 st and 2 nd level), with real speeds of the latest productions and number of people used.
• Cost of format changes.
• Cost of the rest of predicted unemployment.
• Forecasts of labour costs.

Consumables
• Prices consumables lines.
• Consumables by line.
• Formulas of consumables for each line (1 st and 2 nd level).
• Explosion by consumable.
• Forecasts of cost of consumables.

Auxiliary works
• Forecasts of Auxiliary works.
• Formulas of Auxiliary works.
• Explosion Auxiliary works by concept.

Independents of production
• Forecasts of Independents of production.
• Formulas of Independents of production.
• Explosion Independents of production by concept.

Amortizations
• Amortizations of Tangible assets.
• Amortizations of Intangible Assets.
• Amortizations of establishment costs.
• Amortizations Formulas by product.
• Explosion Amortizations by concept.

Simulations
It is possible to simulate almost all conditions of the budget.

 
 

ALQU GP allows to clearly knowing the incidence of each area in the production costs, the deviations and the reasons that originate them.

It offers solutions to reduce the saturation of the facilities, makes real analyses of the reasons for unemployment in lines, real speeds, real losses of production and number of real people in lines.

In order to easy the making of decisions, it allows to make simulations of all the parameters of the cost (… and if instead of doing it as actually we would do it as the proposed way, knowing immediately its incidence in the cost).

Also, we can make simulations of the investments to choose the most suitable, or of the sales forecast, or the prices of the suppliers, etc.

It values the incidence of each packaging and each product in the Green Point.

It makes, on an automatic way, the general budget for production and the same for the company, covering the present year and the three following years, showing the operation results for each case.

 
 
ALQU Sistemas de Gestión de Empresas SL